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View Full Version : Pedal-powered compressor - any engineers out there?


BogSnorkeller
13-07-2008, 21:44
Before we start I'd just like to make it clear that I already know that what I'm looking for here is impractical, and totally pointless - I get free air fills at my club. I'm looking at it from the point of view of someone who already spends hours in the saddle and actually gets a kick out of doing things the hard way. I also thought that, if it were possible, it could provide a cheap, lightweight, portable means of (very) occasional filling whilst off the beaten path, e.g. for yachties or campervan tourers.

It's something that I already suspect can't be done, but I wanted to see what the engineers amongst you think. I'd be interested to hear from the egg-heads about the following:

1. Has this been attempted before? I've found a few references to pedal-powered compressors, but nothing coming anywhere near 250bar.

2. What is the scale of the task? How much energy is required to squeeze 250 bar of air into a 15l cylinder and how much energy can someone produce per hour pedalling an exercise bike? In other words, if all the engineering hurdles could be overcome, how many hours of pedalling would it take to fill a bottle?

3. The bike would need a huge spread of gears to accommodate the process from the early stages of low-pressure filling through to the last few bars. I've envisaged using a normal mountain-bike set up, but with the rear wheel replaced by a (belt/chain?) drive to a set of, say, 9 cogs (of hugely differing diameters) which drive the compressor pump. Is anyone good with working out gearing - would this be practical or would I be looking at 'London Eye'-sized drive-wheel to do it?

4. Pumps... Is there a simple lightweight pump out there that puts out 250bar, which would work with the type of shaft torque/rpm likely from this contraption?

IainC
13-07-2008, 21:57
Just for fun :-)

A human body can put out maybe 100Watts useful power while cycling..

http://books.google.co.uk/books?id=805mZY2oiCgC&pg=PA77&lpg=PA77&dq=work+done+by+cyclist&source=web&ots=w0Ugic_zh7&sig=0gs-fU1XojSw_JoHJNxmwzYdAXQ&hl=en&sa=X&oi=book_result&resnum=1&ct=result#PPA78,M1

A really small compressor is about 2Horsepower (1.5kWatts), so you are looking at less than 1/10th the power needed to run an 80l/min compressor

It will be slooooow.....
Like all day to fill a cylinder :-)

Iain.

Nigel Hewitt
13-07-2008, 22:00
I'm looking at it from the point of view of someone who already spends hours in the saddle and actually gets a kick out of doing things the hard way.Well my compressor draws 3kW and takes about 20 minutes to fill a 12L.

Remembering the man powered flight stuff normal people generate about 75 watts and the supermen they used could do bursts of 200 watts.

Scaling things your 75 watts is going to take about 12-14 hours to fill a cylinder.

Notice that's "your 75 watts" not mine :D

Janos
13-07-2008, 22:20
I've seen a hand-powered Haskel though. It was old. With leather seals.

Janos

BogSnorkeller
14-07-2008, 11:58
Right, thanks chaps. 14 hours pedalling an exercise bike would grind even Lance Armstrong down - and you'd be gutted if the subsequent dive was anything less than perfect. And the Haskell thing is presumably a helmet-diving pump which is good for nostalgia, but has its limitations.

I think I'll give up on this one, but thanks for your replies which may have saved me several fruitless hours hammering away in my shed.

Tony Dwyer
14-07-2008, 21:13
Right, thanks chaps. 14 hours pedalling an exercise bike would grind even Lance Armstrong down - and you'd be gutted if the subsequent dive was anything less than perfect. And the Haskell thing is presumably a helmet-diving pump which is good for nostalgia, but has its limitations.

I think I'll give up on this one, but thanks for your replies which may have saved me several fruitless hours hammering away in my shed.

Have a look at:

http://www.bsacforum.co.uk/forums/showthread.php?p=66939#post66939

:)

Kris2
14-07-2008, 21:49
Quite a good idea for the greener of us. Would suggest however presenting the before mentioned contraption to the "other half" as the latest fitness machine and recomend one tank fill per week as the perfect slimming regime.
ideal for birthdays !!

MSutcliffe
14-07-2008, 22:05
If you could pedal power your compressor, however, then you might be able to drop from a 12 to a 10, then perhaps a 7 litre cylinder?????

Richard Whitcombe
15-07-2008, 01:34
If you could pedal power your compressor, however, then you might be able to drop from a 12 to a 10, then perhaps a 7 litre cylinder?????

Or you'd just say sod it and take up snorkelling instead.

Turtle Dude
15-07-2008, 08:18
... now if you went into partnership with your local gym and all those exercise bikes..